hamilton materials, inc.
JOB CONDITIONS
The Gypsum Association Recommendations and ASTM C840 Specifications state that no
drywall finishing shall begin until the interior temperature has been maintained
at a minimum temperature of 50ºF (10ºC) for a period of 48 hours and thereafter
until the compounds have completely dried.
To our knowledge, no manufacturer of drywall finishing compounds recommends finishing
drywall under lesser conditions. Unfortunately, the industry has not defined what
"dried" or "dry" means. Logically, the terms are functions of
the ambient conditions. It is also logical that the job conditions should not be
40º, 45º, etc., or that these water based compounds are "dry"
after 24 hours at lower than recommended temperature.While some will assume that
minimum temperature requirements are only for the benefit of manufacturers, that
is not the case. These products do not develop the necessary bond and cohesion at
lower temperatures. Unless used as recommended, they lack the properties necessary
to resist cracking and bond failure, and will not provide a suitable surface for
decoration.
Published information on drying times at 50ºF is as follows:
at 0% humidity - 19 hours
at 20% humidity - 23 hours
at 40% humidity - 29 hours
The contractor/applicator should be aware
that these drying times are applicable for each coat of material, and are based on
maintaining a 50ºF temperature with adequate ventilation to dispel humidity.
Heating during the day while allowing colder temperatures during the night is not
sufficient, and may in fact be detrimental.
There is always a question as to who is responsible for job conditions. The question
should be resolved at the bid/contract stage. If it is not, the sub-contractor is
normally assumed to bear the responsibility. After all, most plans require the sub
to apply materials in accordance with all codes, as well as specifications and recommendations
of the manufacturer(s).
In many cases the sub-contractor is required
by the general contractor to meet a production schedule which prohibits proper drying
times. If a failure occurs, who is at fault? Why gamble? Why not have a complete
understanding in your contract?
When faced with a job problem caused by improper application conditions, the typical
defense is "I've been doing it this way for 20 years and have never had a problem".
Maybe that is true. But it is highly doubtful. Our responsibility as a manufacturer
is to advise the user of our products how those products must be used to assure that
desired result. In the case of job conditions, our recommendations coincide with
all drywall industry recommendations.
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