JOINT TREATMENT UNDER EXTREME WEATHER
CONDITIONS
(GA-236-2000)
Although extreme environmental conditions have little effect on the process of applying
gypsum board, special procedures or precautions should be observed during the application
and drying of joint compounds and adhesives. When weather conditions are extreme,
either hot, cold, humid, or dry, the drying times of joint treatment materials are
affected. Hot, dry weather accelerates drying; cold weather slows during and increases
the risk of freezing; wet or humid weather slows drying. Weather shifts from one
extreme to another can cause movement in wood framing (moisture related) or in steel
framing (temperature related) which can have an effect on the final appearance of
any given project.
Preventive measures designed to compensate for or minimize the effects of weather
extremes can avert a potential problem from occurring. Preventive measures amount
to little more than the conscientious observance of some common sense practices.
Special attention to the use and placement of control joints and maintaining recommended
environmental conditions before, during, and after application are all important
factors in minimizing the effects of extreme weather conditions. Extreme weather
conditions are simply less forgiving when good practices are not followed.
In Hot, Dry Weather, work the shortest practical lengths of joint at a time to compensate
for evaporation and the shorter workability time. Indoor humidity can be maintained
by reducing ventilation and by keeping doors and windows closed; this can help to
eliminate drafts that can accelerate drying. Keep tools and the inner walls of joint
compound buckets and containers wiped clean to prevent dislodging pieces of crusted
compound thereby contaminating fresh materials. Use setting-type joint compounds
with shorter setting times to minimize the effect of the "too-fast" drying
conditions. Use setting-type compounds for embedding tape because these materials
have higher resistance to edge cracking caused by hot, dray weather. Rotate stocks
of both powder and ready-mixed joint compounds to minimize the accelerated aging
effect of hot weather.
Avoid adding excess water to compounds to extend their working times. The excess
water will only increase shrinkage. Protect wet joints from rapid air movement which
accelerates drying and causes fissures, checking, and edge cracks. Store bags of
powder compounds out of direct sunlight, store containers of ready-mixed compounds
indoors.
In Wet, Humid Weather, allow each coat of joint compound to thoroughly dry before
the application of subsequent coats. Refer to Table 1 for specific drying rates
rather than relying on moisture meters or visual observations to check for joint
dryness. Select setting-type compounds, especially when conditions are cold and
wet. Store joint tape and powder compounds in a dray area.
In Cold Weather, provide heat. Joint treatment should not be applied to cold or
damp surfaces. Where materials are being mixed and used to joint treatment or the
laminating of one layer of board to another, the interior temperature of the room
should be maintained at not less than 50ºF (10ºC) for 48 hours before and
continuously until applied materials are thoroughly dry. When a temporary heat source
is used, the temperature should not exceed 95ºF (35ºC) in any given room
or area. Heathers should not be allowed to blow directly on wall surfaces. Excessive
localized heating can cause joint compound to dry too rapidly resulting in cracking
and localized delamination. Provide sufficient ventilation to ensure normal drying
conditions. Certain temporary heaters introduce large amounts of water vapor into
the air causing high humidity conditions if not properly ventilated.
Protect ready-mixed joint compounds against freezing in storage. Use setting-type
compounds to avoid many cold weather related problems.